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January 21, 2015
BBQ Island Construction one zero one
Okay, so now that I’m the proud owner of a brand new grill head, it could be very nice to have a spot to put it! So, I am off to find a panorama company to build my new island. My wife and that i settle on one with good references and explain the type we would like. He takes the plan and we do not hear from him for several weeks. I follow up with a cellphone name and to my surprise he tells me he’s ready for me to let him know what kind of stone we wish on the skin. Wonderful. We trot right down to the native stone store and pick out stone. Another two weeks go. My grill arrives. (July 20). So, I’m on the telephone to the landscaper. He faxes the quote: $6500! Okay, so that is a bit more than I expected. Oh, and did I point out that didn’t embrace the drawers or doorways! So, in the imply time, I’ve found the BBQ Galore forums and have decided to take this project on myself. I do know nothing about development and have by no means built something using steel studs. But since I’m unwilling to spend the $6.5K on an island, my selections are to build it myself or promote my grill. So right here I am constructing my BBQ Island. My goal is to keep as detailed notes as doable in the hope it might assist others! Right here we go! Day 1 – Saturday , August 13
I’m ready to get started on the bottom body. Sadly, the weather is just not cooperating. It’s raining, evenly, but still raining. Pondering positively, I head to home depot (with my 10% off coupon) to load up on monitor, studs, and tools. By 1400, the sun is out and I’m ready to work on the bottom body. I notice I don’t know what I am doing and the oldsters at my local Home Depot have taken to working once they see me coming. I decide I better get some plans. Okay, no drawback I discover a set of plans on the internet and download them. That was simply the ticket. The plans detailed building methods and described the right way to progress via the construction! So , I build the bottom: . . Time in undertaking: 2 hours (not counting Dwelling Depot time) Day 2 – Sunday, August 14
Okay, I’m feeling fairly good about the construction but understand (after reading a bit extra) that I messed up the construction of the bottom body. The two tracks on the grill side of the island (not by the house or the facet yard) should have prolonged to the corresponding again tracks. Fantastic, I re-minimize and re-assemble the body. I then proceed to construct the end wall back prime rails and finish wall: It’s the tip of the second day. I’ve obtained about 6 hours into the construction of my island and I’m very happy with my progress. Time in mission: 6 hours. Day 3 – Monday, August 15 (After work)
I am prepared to construct the BBQ body. I do the math (3 occasions) and have my spouse test it. The frame needs to be 26″ deep and 51″ lengthy. This accounts for the 42 �” grill, �” backer board all around, and the width of the 3 5/eight” studs. Nice. I complete building of the BBQ body. Still feeling fairly good, I go to put it in place and guess what It’s too massive. What the heck is happening here Okay, so I neglected to take under consideration the width of the studs when planning the overall size of the BBQ island. Now what Okay, so my wife says “didn’t you draw it out on paper first ” I reply “nicely, yes, but I forgot some stuff.” So, back to the graph paper. It seems that I did not account for the width of the studs on the island itself. I did account for the width on the BBQ frame, simply not the island. So, the long and wanting it’s that the 2 track pieces need to be 4 �” longer. I do not know if the observe could be extended so, I am changing (yet once more) the two bottom tracks on the BBQ side. I’ve re-lower the one track to 88 �” however I’m out of C observe for the back aspect. It’s late and I am drained and the mosquitoes are in all places. I’m performed for tonight. Tomorrow I hope to be where I used to be last Sunday. You will notice the track closest to the digital camera is longer than the again track. The longer track is 88 �”. Tomorrow, the back observe can be additionally! So, boys and women, the moral of immediately’s story is to at all times draw the plans on paper, check your math (keep telling my kids that), and always have your mom, er spouse, test your work. Listed below are a couple of pics of the back yard (discover the grill still within the box lined with plastic): Time in undertaking: Eight hours. Day 4
Ordered The Designer’s Edge 50 watt BBQ gentle from BBQs Galore in Plano, TX. Hope to have it by the weekend. Due to several individuals on the BBQs Galore boards for putting me onto this gentle! especially groundpounder03 for his generous supply to select one up for me. Rain! Day 5
I determined to take a day of trip to work on the island. I had hoped to complete framing the island as we speak. The drawer set and access doorways are as a consequence of be delivered and that i’ve obtained enough steel studs and observe to complete the challenge! I’m up early and head to the gym. Back round one thousand to start out construction! First off I name the trucking company to see when the doorways and drawers will be right here. To my supprise, the trucking company tells me I want an appointment for supply. They were more than pleased to setup the appointment for tomorrow afternoon. Nice. Effectively, I’ve still received a pair issues to do on the island and then several things across the home… so I thought. First things first. I reduce the observe for the back piece that I screwed up the other day. Whereas I’m reducing, I use the chop saw to chop 9 36″ studs to put along the again and sides for support. A friend at work loaned me a chop saw that I outfitted with a metal slicing blade. It actually makes short work of the studs and track. So, I get the track down, studs in place and top observe positioned and screwed on. Now it’s time to construct the again of the BBQ frame. Since I already constructed that piece, I middle it and put it in place. I cut 10 more 36″ studs and place them. This is the first drawback of the day (it is about 1400). The BBQ body seems to be almost a quarter inch shorter than the again rail! What the heck is occurring I measure every stud and they’re spot on 36″. Turns out, I received going a bit too fast on those again studs. Two of the studs weren’t fully flush with the underside observe. Those two studs have been elevated by almost a quarter inch. Remove eight screws and repair the issue. Now I make a move over the island to make sure I didn’t miss a screw or two (which I did). Here is the scarry part. I get my framing sq. out and test every corner to verify the BBQ body is sq.. It is!!! I verify the measurements and they are right on (properly virtually I think the front is a 1/sixty four” off). Close enough for BBQ work. Okay, so I’m almost carried out for the day when i hear those six little phrases that basically mean I’m not done but: “You recognize what could be nice ” On this instance, what can be nice is an arched entry door on the again facet of the island. This “storage space” can be used to store wood for the fire pit (which we’ve used as soon as). To construct the arched door, I take a chunk of observe and reduce slits �” apart. The monitor is 50″ long and i go away 12″ on every finish to safe to the studs. I take away the stud that was in place (studs are on 16″ centers) and move it to the tip of the island. I then add another stud sixteen” away from the one I simply installed. This may permit for a 16″ entry. Next I take the track with all the cuts and mount it 7″ up from the bottom monitor on every stud. This makes the arch 27.5″. I then set up a header and afix every thing with screws. You recognize, I don’t suppose it seems to be too dangerous. Tomorrow, I hope to have the doorways and drawers. Since I haven’t any earthly thought how to install these drawers, it must be an exciting day. Time in project: 14 hours Day 6, Thursday, August 18, 2005
Doorways and Drawer set have arrived. Day 7 Saturday, August 20, 2005
I am trying to finish the framing for the grill and doorways immediately. Since I screwed up a couple of observe sections, I’ll need to cut and substitute them. I measured and cut the studs for the body and created a header above the opening. The doorways require a 36″ cutout so the sides are adjusted for a snug fit. Subsequent, I construct the assist for the back of the grill. This is simply a brace that extends up from the ground so the back of the grill can rest on it. The top of the help should match the front support. I additionally must take under consideration the overall height of the grill. The highest of the island shall be completed with �” backer board and slate tile on high of that. It’s essential to incorporate the top of the thin set that will probably be used to set the tile in! That’s �” also. So, my grill needs to come up nearly a full inch. I’ll accomplish that through the use of two sheets of �” (actually 3/8″) backer board for the grill to set on. This will even enable me to level the grill. Now time for a take a look at fit of the doorways! It’s a tight fit, but I believe that is the way it ought to be. Now, back to the grill brace. Time in venture: 18 hours. Day 7, Sunday, August 21, 2005
I’m not feeling the best at present but I might really like to finish the grill brace and get a part of the framing accomplished for the drawer set. I did not have a lot work left on the grill brace and it was completed up shortly. Time for a take a look at match of the grill! The grill is a 43″ TEC inferred grill. The fit is nice. It appears like I am out of sq. by maybe 1/8″ from entrance to again and the grill wants to come back up in the back left corner by the identical quantity. (nothing a bit shim cannot handle!) Subsequent I start to work on the framing for the drawer set. I really do not know the way to do this, so, I feel I will frame out a “window” like header and build another assist in the again of the drawer set. It actually should not be a lot different than the grill besides it’s absolutely enclosed. The drawer set will slide in and be fastened using one or two screws. I managed to get the studs minimize but I’m actually not feeling nicely so I’m executed for the day. Time in mission: 21 hours. Day 8, Wednesday, August 24, 2005
I have been sick-as-a-dog for the previous few days, but I am feeling much better at present and hope to finish the drawer enclosure. Stay tuned for extra updates. Day 9, Friday, August26, 2005
My goal at this time is/was to complete up the framing. I must finishing framing the enclosure for the drawer system. I appear to have cut the bottom studs simply about a quarter inch too long. I trim these and secure them to the C monitor with screws. A protracted-time pal (from highschool) came out from Nebraska for a visit and he simply arrived. Of course, I put him to work! So, after serving to Dave unload his bike (Goldwing), we end framing out the drawer set. I get the entrance framing executed and now want to determine what the drawer system will rest on. Dave suggests we simply run two rails from the bottom of the body to the rear C track. Sounds good to me so we get began. The rails are about 30.5 inches lengthy and need to be at the same top as the entrance of the frame. I construct a small ledge on the again C monitor and run the rails from the front to the again. Time for a test match. That’s it for in the present day. I believe most of the framing is done (except for some braces accross the top of the counter area). Sorry, no footage at this time. Time in undertaking: 24 hours. Day 10, Saturday, August 27, 2005
Okay, at this time I will finish up the framing and start on the backer board. Nice! Dave and that i get began about 0800 with a visit to Lowes. I need a pair items: Saws-all, blades, romex, bins, and a few different items. It appears I can’t go to Lowes or Home Depot in less than an hour (regardless that it is 3 minutes from the home). So, about an hour and fifteen minutes later, I’m back at house with my new purcheses. We get started on the electrical. By this time my neighbor, and superb friend, Brad, comes over to help. Well, it is hot out. Brad brings over a canopy! Great! This makes the work a bit cooler! Thanks, Brad. So, to complete the electrical, I need to run the romex into the house and by way of the island. Earler within the summer time, I hired a plumber to run gas to the skin the place I knew the island would be. I punch another gap proper by the line and use the same space the plumber did to run the romex. Labored like a champ. Subsequent, I install my two water tight containers on the ends of the islands. The primary outlet must be a GFI breaker. The others feed off that. After all after i made my first trip to Lowes this morning, I had solely deliberate on one outlet on the island. My wife wanted another outlet on the opposite end so, again to Lowes to get another field and stuff. Whereas I used to be gone, Dave accomplished wiring the island. So, I’ve received electrical coming in to one end of the island in to a GFI outlet, then heads over to a J field the place my built-in mild can be linked. From the J Field, it feeds my second outlet on the far finish of the island by the grill. Now we will begin on the backer board! I did neglect to say earlier than we began on the electrical, we rotated the island on it’s facet and installed backer board on the underside. We figured we might better try this now whereas we may nonetheless lift the island! We’re using quarter inch backer board on all sides except the grill enclosure where we’re utilizing half inch. We set up backer board on the top counter. Then we start on the sides. These things goes up actual simple. Of course, it would not harm that we now have 3 individuals engaged on it! After taking a short lunch break, we get back to the backer board. Before placing the backer board on the again aspect of the island, we make sure the gasoline line (from Lowes) was not leaking. After that, it’s back to the backer board. Okay, it’s about 1545, I’ve bought to get out of here and head to the Bronco’s game. We have acquired a tremendous amount finished as we speak. Most of the backer board is up, the electrical is almost done, and the gas line is run. Nice! Some of the photographs are a bit dark. Okay, so it gets a bit more difficult to compute the time in challenge. Without trigering a debate on the legendary man month, I’m utilizing a factor of 2.5 to compute the time in undertaking when all three were working. Time in venture: 38.5 Day 11, Sunday, August 28, 2005
I might like to get all the backer board on immediately. My pal, Dave, went for a experience within the mountains cheap black stone island jeans so it is simply Brad and myself. In fact it’s not really a work day with out a trip to Lowes once more. This time to get some nook bead and a few extra sheets of backer board. Okay, Brad and that i get the front sheet put up and finish up the again. This work is going a bit slower because of all the reduce outs for the grill, entry doors, and drawers. Here’s a lesson realized: Though it might sound like a good idea to make use of a saws all to do the cutouts, it isn’t. Get a type of drywall saws and use it. I sawed into the steel studs a pair instances with the saws all. Dave’s back and engaged on the ends of the island with Brad. I’m engaged on the small arched access door on the back facet. I determined to attain the back of a strip of backer board and install it on the inside of the arch. This way I’ll have the ability to attach rock after i get to that point. It is a slow course of, but I lastly get it achieved. Within the meantime, Brad and Dave get the two ends finished including the cutouts for the electrical bins. You already know, I feel we’re carried out! You recognize what comes subsequent, put the grill in, insert the drawer system, and put the access doorways on. We had a little drawback with the fit of the grill. Seems I am out of square by about three/eight”. cheap black stone island jeans Not much I can do about it now. We get the grill leveled, gasoline hose hooked up (we used a quick disconnect fitting on the grill). And the whole lot is ready to go. I begin cleaning up the mess whereas Dave and Brad ensure we didn’t miss something. The grill is the only concern. Since it needed to be shimmed to be degree, I’ll should do some “magic” with the stone. Effectively, the framing and backer board are finished. We have acquired all the pieces installed and the one thing left is to place the rock on and the tile counter top. We gotta take a look at the grill! Hamburgers anybody This grill will get extremely popular: Rough development complete. There is not any approach I might have finished all this myself in 2 days. I might wish to thank Brad and Dave for his or her assist. Time in undertaking: 53.5 hours. Day 12, Friday, September 2, 2005.
I have never labored on the island for 4 days. I ordered the stone on Tuesday from Legacy Stone. Legacy is a local company (http://www.legacystone.com) . Stone is ordered by the square foot. I calculated my whole sq. footage by measuring the floor and subtracting out the sq. footage for any cutouts. This provides me the overall square footage for the island. Since I am utilizing manufactured stone, I will take advantage of the pre-made nook pieces. These corner pieces are sold by the linear foot. In fact this reduces the quantity stone I am going to need to cowl the rest of the island. So, turns out, just subtract the whole linear footage from the square foot calculation. If you think about it, the linear footage IS the sq. footage of the nook items. Complete cost of the stone is $500 and change together with supply. The stone was delivered yesterday and of course, there’s an issue. I ordered 50 sq. ft of ledge stone plus 20 linear ft of corner pieces. Appears they forgot to incorporate about half of my corner pieces. So, I am on the cellphone attempting to resolve this downside. Since the gal I handled was out today, I get to talk with another person. They are quite nice about it and are keen to re-deliver the pieces� subsequent Tuesday. Properly, that will not wash so I am off to Arvada (45 minutes North). I finally make it up there and get my stone. It’s about 1500 Friday afternoon, and I am simply now beginning to work. So, on faucet for this afternoon, I want to apply my 30# felt paper and the metal lath. Okay, so here is my advice to anybody working with steel lath: Put on GLOVES!!!!! I don’t know what is on top of prison fences, but I am certain what ever it is, it’s no the place close to as sharp as this metallic lath stuff. It’s like little razor blades. First I put the tar paper up and tack it in place with very small nails. I place the metal lath over the tar paper about �” from the edges. The lath is held in place utilizing screws ( I used Backer On � screws) on four inch centers. Yes you’ll use lots of screws. I assume the alternative is to have your lath come free and your rock will then be free to flap and at last fall off! Your selection. As soon as I get the lath up, I go back and find all areas that aren’t one hundred% securely held against the paper. I then add one or more screws to maintain that area secure. Over engineered Maybe. I’ve accomplished about half the island. I am going to end it up tomorrow morning. Pictures tomorrow! Time in undertaking: 58.5 hours. Day thirteen, Saturday, September three, 2005
0730, I am up early as we speak to finish the lath. I have to make cutouts for the drawer system, grill and entry doorways. After I make those cuts, the lath goes right up. Two hours later, I’m finished. 600+ screws are holding on the lath! I am prepared to begin placing up the stone. But first, off to Lowe’s for an angle grinder and a diamond chopping wheel. I’m not sure if I am going to want it, however I want to have it around just in case. A few days ago I picked up some mortar mix (Sort S). I received eight baggage. I am hoping that will be enough. We’ll see. I’ve never done something like this earlier than. The notes I got from Legacy Stone say to mix the mortar to the consistency of mashed potatoes. Okay, so, in goes the bag and the water. Then combine, combine, mix� Yep, that is me, mixin’ the mortar. I finally get the mortar to what I feel is the proper consistency. Then I begin with the scratch coat. Once more, in keeping with Legacy Stone, I place a skinny layer of mortar on the lath then “butter” the back of a stone and firmly place it on the scratch coat. As soon as once more, problems! Appears the folks at Legacy Stone like their mashed potatoes a bit smother than I’m used to. So, I add a bit extra water and the outcomes are a lot better! I discovered the “wetter” the mortar the better. Not soupy, just a nice clean mortar. No lumps. Only a bit thicker than Cream of wheat! As soon as I get the mortar the best way it should be, I butter the back of a corner piece and put it in place.
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